For almost 30 years hydraulic presses have been a leading trend for fabricators. The hydraulic press machines became trending products in the U.S. press market and are popular in European countries as well.
Hydraulic press brakes provide bending and folding more efficiently. For fabricators, they are the number one choice for special sheet metal work and continuous production applications. In the last decade, technology has gone through constant change. With improvements in seals, efficient pumps, stronger hoses and couplings they virtually eliminated leaks and minimized the required maintenance.
Let’s look at its other advantages and how it can help your bending business:
- Pressure Control:
Hydraulic presses contain pressure relief valves. Hence, you can insert whatever pressure you require and the Press brake machine will repeat the preset pressure continuously.
- Lifting and Pressing:
Most of the press brake machines have double-acting cylinders. This means that you can have a lifting force and pressing force.
The Hydraulic press brake is useful in increasing the adaptability of your applications. Here are some of the common adaptations you can include: traversing work heads, pressure control, dual palm buttons, and many more.
- Simple Design:
Hydraulic press brake machines have a simple design and easy to operate interface. If you operate it as prescribed and maintain it on a regular base then you can use them for years without any trouble. You would require very few moving parts in a press brake and its maintenance costs are low as well.
- Pressure Tonnage:
The tonnage of the press brake machine will be the same, be it electric powered pump, air-powered or manual operation. Electric and air-operated models will make the process of reaching till tonnage faster and easier. Whereas, the manual operation might not give you the exact results.
- Choosing the right machine:
It can be difficult to decide which type of press brake machine you should be using for your material.
But, this task can be easy if you know the answer to three simple questions i.e. size, pressure, and speed.
The size of the press brake is an important part of any machine. It decides the opening of the machine. Its pressure determines the amount of the required operation. The experts recommend that you should use the tonnage twice than required. This is for safety purposes and to maintain the long life of the press brake machine. The speed determines how often you should be cycling the press brake machine parts like prima parts for your product. After getting your answer to these questions, it will be easier for you to select your press brake machine. You can find these products and their parts online when you search using Amada press brake for sale, Prima parts etc.
- Low Cost:
Hydraulic press brake machines are of low cost and simple to use. There are fewer moving parts with grease in the flow of pressurized oil. The breakdown time is also less in comparison to mechanical press brake machines.
The replacement of hydraulic press brake products is simple and inexpensive in comparison to mechanical press brake machines. The best part of replacing the parts in a hydraulic machine is that you don’t need to open the whole machine while replacing the parts. This means low maintenance costs and more up-time. You can find suitable parts like prima parts for hydraulic press brake machines online from the suppliers.
- More Capacity:
Typically, stroke lengths of 12, 18 and 24 inches are common but if you need then you can increase it. That means more bending capacity to work on metal sheets.
- Makes less noise:
As Hydraulic press brake does not have moving parts and flywheels, it reduces the noise level of the press brake machine. There are properly sized and mounted pumping units that exceed the federal standards of noise.
You can also control the noise level because you can control each phase of the ram movement. This makes it easy for you to finish the work with lesser stress and more efficiency.
Both the types of press brake machines, hydraulic as well as mechanical are safe if you can follow their application instructions properly. If you not then the machines may become less efficient with results not as per expectations.
With hydraulic press brake machines, you still get safety because you can control the ram movements easily. Also, you can interlock guard, as well as other safety devices that are present in hydraulic press brake machines. You can find your machine part online by searching the Amada press brake for sale.
Over the years, press brake machines have evolved in terms of capacity and results. From using CNC punches, mechanical press brake machines to using hydraulic press brake machines today, this technology is bringing everything that fabricators would require.